1000 t/h Bulk Grain Conveying System: Empowering River-Sea Logistics Terminal

1000 t/h Bulk Grain Conveying System: Empowering River-Sea Logistics Terminal

الميزاة الرئيسية

خلفية المشروع

A major East China port terminal along the Yangtze River (a 100,000-ton grain berth constructed by CCCC-) urgently needed to upgrade its high-capacity bulk grain discharge and dual-channel dispatch logistics system.

الحل الأساسي

Deployed a complete جي إس إس automated conveying system consisting of 96 جي إس إس custom silo-bottom belt conveyors, 4 جي إس إس 1000 t/h bucket elevators with self-cleaning boot sections (27m lift height), and 4 multi-outlet drag conveyors.

قيمة المشروع

Achieved flexible dual-channel dispatch for both vessel loading and direct truck loading; solved material residue and spoilage using جي إس إس innovative self-cleaning boot technology; and ensured eco-friendly, low-maintenance operations.

ملف العميل: A Strategic Grain Logistics Hub in East China

As a major grain logistics project constructed by CCCC, the 100,000-ton grain terminal operated by Nantong Port Group serves as a vital infrastructure hub in East China. Equipped with a large-scale shallow silo cluster, the terminal handles domestic and international bulk grain (soybeans, wheat, and corn) unloading, storage, transfer, and shipping along the Yangtze River, acting as a key strategic node for river-sea intermodal transport.

الأهداف والتحديات: Dual-Mode Dispatch & Maintenance-Free Operations Under Heavy Duty

As a major bulk grain logistics hub, the terminal faced several universal industry challenges during silo discharge and material dispatch:

  1. Dual-Channel Dispatch Flexibility:
    The terminal needed to support both high-volume vessel loading for river-sea shipping and direct truck loading for local highway distribution, matching a 1000 t/h throughput schedule.
  2. Material Residue & Spoilage Prevention:
    Traditional high-capacity bucket elevators often suffer from material buildup, clogging, and molding in the boot section, requiring frequent manual downtime for cleaning and threatening continuous operation and grain quality.
  3. Environmental Protection & Grain Damage Control:
    Bulk grains like soybeans, wheat, and corn produce significant dust during high-volume transport. Fully enclosed dust suppression and low grain damage were strict environmental requirements.

الحل المخصص: Full-Process Automated Conveying System from Silos to Dual Dispatch

Matching terminal layout and logistics workflow, جي إس إس delivered a customized bulk grain conveying solution covering silo clearing, vertical elevation, and dual-mode dispatch:

  • 1000 t/h المصعد السلميs ( 4 units):
    Handling 27m vertical elevation, these 1000 t/h جي إس إسunits feature an innovative جي إس إس self-cleaning boot design that automatically clears residual material during operation. This eliminates material buildup, mold, and clogging without manual cleaning downtime, ensuring 24/7 heavy-duty reliability.
  • Drag Conveyors (4 units):
    Handling 1000 t/h each across 13.25m and equipped with multiple controllable outlets, these جي إس إسdrag conveyors enable flexible dual-channel dispatch: feeding downstream dock conveyors for river-sea vessel loading or direct point discharge for truck loading.
  • Silo-Bottom Belt Conveyors (96 units):
    Installed under the silo cluster, these custom جي إس إسsingle-roller belt conveyors deliver uniform discharge at 250 t/h each, feeding the main 1000 t/h system for efficient silo clearing.

قيمة المشروع: Versatility, Clean Operation, and Heavy-Duty Reliability Delivered by جي إس إس

Flexibility

Precision Process Division & Dual-Mode

Silo clearing with جي إس إس belt conveyors, high-capacity elevation with bucket elevators, and dual-channel drag dispatch work in seamless sync, eliminating bottlenecks and accelerating grain turnover.

Reliability

Self-Cleaning & Mold-Free

Solving the long-standing industry headache of boot-section material spoilage and clogging, the جي إس إس self-cleaning system eliminates manual maintenance costs while ensuring grain purity and continuous performance.

Eco-Friendly

Low Maintenance Efficiency

Full enclosure at 1000 t/h prevents dust emissions and grain damage, lowers maintenance expenses, and helps the terminal build a modern, eco-friendly grain logistics hub.

“
The 100,000-ton grain berth is vital for grain logistics in East China. The 1000 t/h bulk conveying system provided by جي إس إس achieves flexible dual-channel dispatch for both vessel and truck loading. In particular, the self-cleaning boot section of جي إس إس bucket elevators solves the industry pain points of mold prevention and zero-downtime maintenance, providing robust support for our high-frequency port operations.
— Project Management Team, Port Terminal

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